Edit page title TUTO: Changing the water pump DERBI EURO XNUMX - XNUMXfactory .com
Edit meta description Find out how to change the water pump on your boxed motorcycle with engine derbi euro XNUMX. Technical and detailed guide.
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General information > Tips and Guides > Tutorials > XNUMX with box > ENGINE > Change your water pump Euro 3

  Water pump Replacement ON MOTOR DERBI EURO XNUMX

Ce tutorial aims at you help change the water pump from your XNUMX to box thanks to pics and explanations associated. In this example, it is a type engine Derbi Euro XNUMX. Remember to order the correct water pump for your XNUMXcc box.

 

Difficulty :

 

difficulty charging circuit

 

 

Temp s necessary:

XNUMX time

HOW TO CHANGE YOUR WATER PUMP DERBI EURO 3

step XNUMX tuto change water pump derbi euro 3

1) Drain the coolant by removing the collar with pliers.

step XNUMX tuto change water pump derbi euro 3

2) Empty all contents into the drain pan (open the coolant cap).

step XNUMX tuto change water pump derbi euro 3

3) Remove the oil pump housing (XNUMX screws).

step XNUMXb tuto change water pump derbi euro 3

4) Remove the clutch cable.

step XNUMX tuto change water pump derbi euro 3

5) Remove the oil pump (XNUMX screw).

step XNUMXb tuto change water pump derbi euro 3

6) Be careful with the seal!

step XNUMX tuto change water pump derbi euro 3

7) Remove the kick.

step XNUMX tuto change water pump derbi euro 3

8) Remove the brake pedal (pay attention to the washer behind).

step XNUMX tuto change water pump derbi euro 3

9) Drain the box oil by first removing the screw underneath.

step XNUMXb tuto change water pump derbi euro 3

11) Then remove this screw, located on the side of the housing.

step XNUMX tuto change water pump derbi euro 3

11) Remove the water pump cover (XNUMX screw).

step XNUMX tuto change water pump derbi euro 3

11) Tap lightly with a mallet if the lid has trouble coming.

step XNUMX tuto change water pump derbi euro 3

11) Now remove the clutch housing (XNUMX screws).

step XNUMXb tuto change water pump derbi euro 3

11) Tip: Use the mallet again, gently.

step XNUMXc tuto change water pump derbi euro 3

11) Remove the seal without damaging it.

step XNUMXa tutorial change water pump derbi euro 3

11) Remove the water pump: Remove the circlip, the two washers and the pin.

step XNUMXb tuto change water pump derbi euro 3

11) Tap the mallet to pull out the axis of the water pump.

step XNUMX tuto change water pump derbi euro 3

11) Remove the two oil seals (as well as the washer that comes with it).

step XNUMX tuto change water pump derbi euro 3

11) Installing the new pump: Start par put the circlip in the middle of the axle.

step XNUMXb tuto change water pump derbi euro 3

11) Then insert the washer against the circlip.

step XNUMXc tuto change water pump derbi euro 3

11) Position the axle in the crankcase.

step XNUMX change your water pump derbi euro 3

11) Install the two new oil seals (the first: hollow part downwards. The second: hollow part upwards).

step XNUMX change your water pump derbi euro 3

11) Install a washer on the oil seal.

step XNUMXb change your water pump derbi euro 3

11) You can now screw the turbine. Screw it tight and install the nut. Tighten.

step XNUMXa change your water pump derbi euro 3

11) Inner face of the housing: Insert a washer on the shaft, then replace the small pin.

step XNUMXb change your water pump derbi euro 3

11) Install the new pinion then a washer par above.

step XNUMXc change your water pump derbi euro 3

11) Put the circlip on the axle using the clip pliers.

step XNUMX change your water pump derbi euro 3

11) Rotate the turbine to check that it is working properly.

step XNUMX change your water pump derbi euro 3

11) Install the new water pump housing seal.

step XNUMXb change your water pump derbi euro 3

11) Reassemble the water pump cover (Only the two top screws, not the bottom one).

step XNUMXa change your water pump derbi euro 3

11) Replace the clutch cover gasket properly.

step XNUMXb change your water pump derbi euro 3

11) Reassemble the clutch housing (using the mallet).

step XNUMXc change your water pump derbi euro 3

11) Screw in the XNUMX clutch cover screws. Plus the last of the water pump cover.

step XNUMX change your water pump derbi euro 3

11) Reconnect the water hose using pliers for the collar.

step XNUMXa change your water pump derbi euro 3

11) Replace the oil pump (XNUMX screw). Do not forget the seal (the one from step XNUMX).

step XNUMXb change your water pump derbi euro 3

XNUMX) Replace the clutch cable.

step XNUMX change your water pump derbi euro 3

11) Install the oil pump cover (XNUMX screw).

step XNUMX change your water pump derbi euro 3

11) Install the kick.

step XNUMX change your water pump derbi euro 3

11) Replace the two drain screws. Watch out for the pucks. Screw well!

step XNUMX change your water pump derbi euro 3

11) Reassemble the brake pedal. Think of the washer from step XNUMX.

step XNUMX change your water pump derbi euro 3

11) Fill up with the box oil.

step XNUMXb change your water pump derbi euro 3

11) Check the oil level by loosening the screw on the crankcase.

step XNUMX change your water pump derbi euro 3

11) Finally, refuel with coolant.

Installing a new water pump on your gearbox XNUMXcc with engine Derbi Euro XNUMX is quite simple but requires time and patience. You will find at XNUMXfactory .com all water pumps for your two-wheelers as well as all engine parts you need !

 

VIDEO: CHANGING YOUR WATER PUMP (DERBI EURO 3)


XNUMX% of products shown as in stock actually are!