Edit page title TUTORIAL: Install an additional headlight - QUAD - XNUMXfactory .com
Edit meta description Find out how to install an additional headlight on a quad of all brands. Technical and detailed guide.
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  Informations General > Tips and Guides > Tutorials > Quads > Electrics > Install an additional headlight - Quad

TUTORIAL INSTALL AN ADDITIONAL HEADLIGHT

Ce tutorial aims at you help install an additional headlight on your quad.

HOW TO INSTALL AN ADDITIONAL HEADLIGHT?

Additional LED lighting for quads is an essential element for driver safety and comfort. It allows you to improve visibility at night, to signal yourself to other road users and to personalize your vehicle.

Ths different additional headlights for quad attach to the rear or front of the quad and play two important roles.

The first is to optimize your vision and visibility.

The second is to enhance the aesthetics of your quad. If placed in the rear, it will make it easier for other drivers to spot you in the dark. If installed at the front, it will optimize your field of vision.

When choosing the best LED work light, the brightness produced is not the only criterion. It is also necessary to take into account whether the lighting beam of your headlight is long-range.

For additional LED quad headlights, think about reliability,ar it is not uncommon to leave fires burning for very long hours. With old halogen or neon lights, autonomy was reduced due to their obsolete technology. In addition, LED headlights consume much less energy and it is possible to install several of them. Be careful, however, not to mount too many LED lights, thisar their cumulative power could exceed the limit of the original wires. If you want to change your current lights, remember that for an equivalent light intensity, LEDs consume approximately XNUMX times less energy.

The additional LED headlights are subject to bad weather, rain and summer sun. Pay particular attention to the quality of the materials, the protection index (rated IP) and UV resistance. The IP rating represents protection against solid bodies, such as dust, and liquids. Water and mud will be your main enemies when using your work lights. For use with complete confidence, opt for an additional headlight with an IPXNUMX rating at least. As a reminder, the higher the number, the better the protection.

Check out our guide: The essentials for riding a quad at night .

Install additional headlight stepXNUMX

1)  After removing the headlight from its packaging, locate the location where you want to install the headlight.

Install additional headlight stepXNUMX

2) Using a center punch and hammer, mark the location.

Install additional headlight stepXNUMX

3)  Drill a hole of a size equivalent to that of the supplied retaining screw

Install additional headlight stepXNUMX

4)  Use a file to deburr the hole.

Install additional headlight stepXNUMX

5) Present the support and screw the nut

Install additional headlight stepXNUMX

6) Tighten the nut firmly

Install additional headlight stepXNUMX

7) Place the lighthouse. Then install the retaining screw and nut

Install additional headlight stepXNUMX

8) Tighten the nut while locking the screw with a wrench.

Install additional headlight stepXNUMX

9) Strip the ends of the headlight cable extensions.

Install additional headlight stepXNUMX

11) Tin the stripped ends.

Install additional headlight stepXNUMX

11) Solder the cable extensions to the harness of the new headlight, respecting the colors of the wires.

Install additional headlight stepXNUMX

11) Place heat shrink tubing over the welds.

Install additional headlight stepXNUMX

11) Using a lighter, heat the sheath. Be careful of the flame if you use a lighter.

Install additional headlight stepXNUMX

11) Calculate the length of duct (support) required.

Install additional headlight stepXNUMX

11) Pass the harness through the sheath.

Install additional headlight stepXNUMX

11) Install insulating adhesive tape (tape) at the junction of the ducts.

Install additional headlight stepXNUMX

11) Turn on the ignition and turn on the full headlights.

Install additional headlight stepXNUMX

11) Disconnect the headlight. The purpose of this operation is to know how to connect the cable extensions.

Install additional headlight stepXNUMX

XNUMX) The multimeter will allow you to find the direction of polarity.

Install additional headlight stepXNUMX

11) On the harness socket, the red pin on one side, and the black one on the other

Install additional headlight stepXNUMX

11) If the displayed value is negative, the arrangement is not good

Install additional headlight stepXNUMX

11) If the value is positive, the layout is correct.

Install additional headlight stepXNUMX

11) For our example, the + pole is the white wire with blue stripes. It is best to make modifications to the headlight beam rather than the main beam.

Install additional headlight stepXNUMX

11) Remove part of the sheath to gain access to the cables

Install additional headlight stepXNUMX

11) Cut the harness so you can add the extensions

Install additional headlight stepXNUMX

11) Strip both sides of the harness.

Install additional headlight stepXNUMX

11) Twist the ends of the cables

Install additional headlight stepXNUMX

11) Then twist the ends together (respecting the color of the wire)

Install additional headlight stepXNUMX

11) Tin the ends.

Install additional headlight stepXNUMX

11) Strip the ends of the cable extensions.

Install additional headlight stepXNUMX

11) Place heat shrink tubing over each extension cord and twist the ends.

Install additional headlight stepXNUMX

11) Tin the ends.

Install additional headlight stepXNUMX

11) Reconnect the connectors and locate the + wire. Here our blue striped white wire is connected to the blue wire.

Install additional headlight stepXNUMX

11) The red extension cable will need to be soldered to the blue wire.

Install additional headlight stepXNUMX

11) Solder the wires respecting the polarity

Install additional headlight stepXNUMX

11) Slide the previously installed sheaths over the welds and heat them

Install additional headlight stepXNUMX

11) Your additional headlight works.

VIDEO: INSTALL AN ADDITIONAL HEADLIGHT


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