Edit page title TUTORIAL: Install a hydraulic clutch slave unit - XNUMXfactory .com
Edit meta description Learn how to install a hydraulic clutch slave valve on your motorcycle. Technical and detailed guide.
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  TUTORIAL INSTALL A HYDRAULIC CLUTCH RECEIVER

Ce tutorial aims at you help replace your cable clutch for a hydraulic clutch from your XNUMX to box thanks to pics and explanations associated.

To learn everything about the clutch slave, click You can consult it by clicking here. .

By replacing the cable clutch system par a hydraulic system, the clutch lever will be softer and more progressive, making it easier to operateœ Works and shifts gears. It is also less subject to wear than a p system.ar cable.

HOW TO INSTALL A HYDRAULIC CLUTCH RECEIVER

Install clutch receiver stepXNUMX

1) The receiver installs at the clutch link

Install clutch receiver stepXNUMX

2) Squeeze the clutch lever while pulling on the housing.

Install clutch receiver stepXNUMX

3) Once the sheath is pulled, release the lever

Install clutch receiver stepXNUMX

4) Disconnect the cable from the clutch lever.

Install clutch receiver stepXNUMX

5) Loosen the lever clip and remove it.

Install clutch receiver stepXNUMX

6) Remove the cable at the clutch link.

Install clutch receiver stepXNUMX

7) Release the cable from the tie rod. Remove it with the clutch sheath

Install clutch receiver stepXNUMX

8) Present the hydraulic clutch slave to check the correct position.

Install clutch receiver stepXNUMX

9) The receiver has several adjustable parts to allow it to be placed. Here are the adjustable parts. The extension must be sufficient so that the connection does not force not.

Install clutch receiver stepXNUMX

11) Loosen the clutch cable retaining tab

Install clutch receiver stepXNUMX

11) Position the cable retaining tab between the two nuts of the clutch slave unit

Install clutch receiver stepXNUMX

11) Install the clutch slave with the retaining tab. Make sure that the rod is well positioned in the notch of the clutch link

Install clutch receiver stepXNUMX

11) Present and tighten the leg screw

Install clutch receiver stepXNUMX

11) Bring the two nuts together to tighten the retaining bracket

Install clutch receiver stepXNUMX

11) Loosen the banjo screw - The banjo screw is a screw that allows you to connect a hose to a block (calipers, master cylinder, etc.) while ensuring sealing and good transmission of the fluids.

Install clutch receiver stepXNUMX

11) Place the hose between the two joints on the banjo screw

Install clutch receiver stepXNUMX

11) Pass the hose under the fairings

Install clutch receiver stepXNUMX

11) Present the banjo screw on the clutch slave

Install clutch receiver stepXNUMX

11) Tighten the screw using a spanner.

Install clutch receiver stepXNUMX

11) In order to change from the cable system to a hydraulic system, you must install a master cylinder which will contain the fluid for the hydraulic system. Generally it comes in the form of a clutch lever fitted with a small reservoir.

Install clutch receiver stepXNUMX

11) This tank has a porthole which allows you to check the liquid level

Install clutch receiver stepXNUMX

11) Loosen the BTR screws that hold the master cylinder retainer

Install clutch receiver stepXNUMX

11) Place the master cylinder on the handlebar

Install clutch receiver stepXNUMX

11) Tighten the master cylinder retaining screws

Install clutch receiver stepXNUMX

11) Remove the protective cap from the master cylinder

Install clutch receiver stepXNUMX

11) Place the hose between the two joints on the banjo screw

Install clutch receiver stepXNUMX

11) Present the banjo screw on the master cylinder

Install clutch receiver stepXNUMX

11) Tighten the banjo screw

Install clutch receiver stepXNUMX

11) Who says hydraulic circuit, says liquid. Brake fluid should be used. To find out everything about brake fluid, click You can consult it by clicking here.

Install clutch receiver stepXNUMX

11) Brake fluid is a very corrosive product which can damage paints and certain materials. Read the usual precautions carefully before handling it.

Install clutch receiver stepXNUMX

11) To open the tank, loosen the two BTR screws

Install clutch receiver stepXNUMX

11) Fill the reservoir with brake fluid

Install clutch receiver stepXNUMX

11) Install a hose at the circuit purge level

Install clutch receiver stepXNUMX

11) Place the other end of the hose in a container.

Install clutch receiver stepXNUMX

11) Operate the clutch lever several times. This action allows the liquid to be injected into the hydraulic circuit.

Install clutch receiver stepXNUMX

11) Leave the lever tight and open the bleeder screw, then close it and tighten again. Repeat the operation as long as there is air in the circuit.

Install clutch receiver stepXNUMX

11) When the lever becomes firmer, keep it tight and release the pressure by loosening the bleeder screw

Install clutch receiver stepXNUMX

11) Here we can see an air bubble escaping. Remember to fill the tank as the operation progresses.

Install clutch receiver stepXNUMX

11) The lever will gain firmness as soon as the circuit is completely purged.

Install clutch receiver stepXNUMX

11) When there is no more air in the system, fill the tank to bring it up to level

Install clutch receiver stepXNUMX

11) Remove the (bleeder) hose, paying attention to the brake fluid

Install clutch receiver stepXNUMX

11) Tighten the bleeder screw correctly, wipe with a cloth to wipe off any drops of brake fluid.

Install clutch receiver stepXNUMX

11) Check the fluid level at the reservoir, top up if necessary

Install clutch receiver stepXNUMX

11) Close the brake fluid reservoir cover.

VIDEO: INSTALL A HYDRAULIC CLUTCH RECEIVER


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