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General information > Tips and Guides > Tutorials > 50 with box > Cycle parts > Change your fork

TUTO CHANGING YOUR FORK ON ALL TYPES OF 50 CC MOTORCYCLES WITH BOX

Ce tutorial aims at you help change the fork of your gearbox motorbike thanks to pics and explanations associated.

Discover our range of steering column bearings according to your motorcycle model.

HOW TO CHANGE YOUR FORK ON A 50CC MOTORCYCLE

change stage column bearings

1) Install your two wheels on a motorcycle stand.

Change stage column bearings

2) Remove the brake caliper using the socket wrench (2 screw).

Change stage column bearings

3) Loosen the front wheel axle nut (1 nut and 1 washer).

Change stage column bearings

4) Remove the front wheel axle and the wheel. Pay attention to the hub spacer.

Change stage column bearings

5) Remove the fixing lugs from the headlight plate.

Change stage column bearings

6) Loosen the nuts on the top and bottom tee.

Change stage column bearings

7) Remove the fork tube.

Change stage column bearings

8) Repeat on the other side of your two-wheeler.

Change stage column bearings

9) Remove the mudguard (2 screw).

Change stage column bearings

11) Disconnect all plugs and remove the headlight plate.

Change stage column bearings

11) Remove the jumpers.

Change stage column bearings

11)Protect the saddle and the fuel tank. Put your handlebars on it.

Change stage column bearings

11) Take off your meter.

Change stage column bearings

11) Remove the nut and the steering column tube cover.

Change stage column bearings

11) Remove the upper tee by disconnecting the neiman.

Change stage column bearings

11) Remove the dust cover.

Change stage column bearings

11) Then the lower nut of the steering column. Remove the bottom tee. If necessary, use the mallet.

Change stage column bearings

11) Remove the lower tee, if necessary use the mallet.

It is strongly recommended to change the steering column bearings. Find the link here to follow the tutorial.

Change stage column bearings

11) Install the new lower triple clamp. Using the mallet, insert it.

Change stage column bearings

11) Replace the seal and the steering column nut. Check mobility. Tighten the nut.

Change stage column bearings

11) Replace the steering column dust cover.

Change stage column bearings

11) Install the upper triple clamp.

Change stage column bearings

11) Tighten the upper steering column nut.

Change stage column bearings

11) Position the first fork leg. Screw back on the lower and upper tee.

Change stage column bearings

11) Renouvel the operation on the other side.

Change stage column bearings

11) Replace your counter.

Change stage column bearings

11) Position the handlebars. Replace and tighten the saddles.

Change stage column bearings

11) Tighten the steering column nut vigorously.

Change stage column bearings

11) Replace the steering column tube cover.

Change stage column bearings

11) Replace the mudguard.

Change stage column bearings

11) Replace the wheel axle and the wheel. Remember to reconnect the odometer. Do not forget to replace the hub spacer.

Change stage column bearings

11) Tighten the nut very vigorously. Do not forget to tighten the wheel axle screw.

Change stage column bearings

11) Replace the brake caliper. Check the mobility of the wheel.

You have completed the fork change of your 50cc. We recommend that you check the play of the column every 200 kilometers. Installing a new fork is a fairly complex procedure to perform on your gearbox 50cc. It will therefore be necessary to be experienced enough to realize this! It will take you time and patience.

You will find on our site a significant number of forks depending on the make and type of your motorcycle ( DERBI SENDA, APRILIA, KSR GENERIC, HANWAY ...).

VIDEO: CHANGE MOTORCYCLE FORK 50


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