Parts and equipment for motorcycles, quads, scooters and bicycles

Clutch Replacement ON MOTOR DERBI EURO 3

Ce tutorial aims at you help change the clutch from your 50 to box thanks to pics and explanations associated. In this example, it is a type engine Derbi Euro 3. Don't forget to order the right one clutch for your 50cc box.

Difficulty :

difficulty charging circuit

Temps necessary:

1 time

Necessary material:

HOW TO CHANGE YOUR KICK ET CLUTCH DERBI EURO 3

step 1 tuto change clutch derbi euro 3

1) Drain the coolant by removing the collar with pliers.

step 2 tuto change clutch derbi euro 3

2) Empty all contents into the drain pan (open the coolant cap).

step 3 tuto change clutch derbi euro 3

3) Remove the oil pump housing (4 screws).

step 3b tuto change clutch derbi euro 3

4) Remove the clutch cable.

step 4 tuto change clutch derbi euro 3

5) Remove the oil pump (2 screw).

step 4b tuto change clutch derbi euro 3

6) Be careful with the seal!

step 5 tuto change clutch derbi euro 3

7) Remove the kick.

step 6 tuto change clutch derbi euro 3

8) Remove the brake pedal (pay attention to the washer behind).

step 7 tuto change clutch derbi euro 3

9) Drain the box oil by first removing the screw underneath.

step 7b tuto change clutch derbi euro 3

11) Then remove this screw, located on the side of the housing.

step 8 tuto change clutch derbi euro 3

11) Remove the water pump cover (3 screw).

step 9 tuto change clutch derbi euro 3

11) Tap lightly with a mallet if the lid has trouble coming.

step 10a tuto change clutch derbi euro 3

11) Now remove the clutch housing (7 screws).

step 10b tuto change clutch derbi euro 3

11) Tip: Use the mallet again, gently.

step 10c tuto change clutch derbi euro 3

11) Remove the seal without damaging it.

step 11 tuto change clutch derbi euro 3

11) Remove the 5 screws from the pressure plate (screws + springs).

step 12 tuto change clutch derbi euro 3

11) Remove the pressure plate.

step 13 tuto change clutch derbi euro 3

11) Remove used discs.

step 14 tuto change clutch derbi euro 3

11) Immerse your new discs in the oil.

step 15 tuto change clutch derbi euro 3

11) Install your new disks.

step 16 tuto change clutch derbi euro 3

11) Install a trimmed disc, then a smooth disc.

step 17 tuto change clutch derbi euro 3

11) Repeat the operation.

step 18 tuto change clutch derbi euro 3

11) Reassemble the pressure plate.

step 19 tuto change clutch derbi euro 3

11) Position the 5 springs.

step 19b tuto change clutch derbi euro 3

11) Then the 5 screws. Tighten them well!

step 20 tuto change clutch derbi euro 3

11) Install the clutch housing gasket.

step 21 tuto change clutch derbi euro 3

11) Reassemble the clutch housing (using the mallet).

step 21b tuto change clutch derbi euro 3

11) Screw in the 7 clutch cover screws. Plus the last of the water pump cover.

step 22 tuto change clutch derbi euro 3

11) Reconnect the water hose using pliers for the collar.

step 23 tuto change clutch derbi euro 3

11) Replace the oil pump (5 screw). Do not forget the seal (the one from step 6).

step 23b tuto change clutch derbi euro 3

11) Replace the clutch cable.

step 24 tuto change clutch derbi euro 3

11) Install the oil pump cover (4 screw).

step 25 tuto change clutch derbi euro 3

11) Install the kick.

step 26 tuto change clutch derbi euro 3

11) Replace the two drain screws. Watch out for the pucks. Screw well!

step 27 tuto change clutch derbi euro 3

11) Reassemble the brake pedal. Think of the 8 stage puck!

step 28 tuto change clutch derbi euro 3

11) Fill up with the box oil (about 750ML).

step 28b tuto change clutch derbi euro 3

11) Check the oil level by loosening the screw on the crankcase.

step 29 tuto change clutch derbi euro 3

11) Finally, refuel with coolant.

Replacing a clutch on an engine Derbi Euro 3 requires time and patience. You will find on our website all the pieces needed for changing your clutch like clutch discs, pressure plate, clutch springs, clutch bell ... etc.

VIDEO: CHANGING YOUR CLUTCH (DERBI EURO 3)


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