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TUTORIAL TO CHANGE YOUR WATER PUMP ON THE ENGINE AM6 minarelli

Ce tutorial aims at you help change the water pump from your 50 to box thanks to pics and explanations associated. In this example, it is a type engine AM6 Minarelli. Do not forget to order the right one water pump for your 50cc box.

Difficulty :

difficulty charging circuit

Temps necessary:

1 time

HOW TO CHANGE YOUR WATER PUMP DERBI EURO 2

step 1 tutorial change water pump am6 minarelli

1) Drain the coolant by removing this screw.

step 2 tutorial change water pump am6 minarelli

2) Remove the coolant cap to properly drain the tank.

step 3 tutorial change water pump am6 minarelli

3) Drain the gear oil by removing the screw located under the sump.

step 4 tutorial change water pump am6 minarelli

4) Remove the kick.

step 5 tutorial change water pump am6 minarelli

5) Remove the coolant hose.

step 6 tutorial change water pump am6 minarelli

6) Then remove the oil pump housing (3 screws).

step 7 tutorial change water pump am6 minarelli

7) Remove the oil pump (2 screws). Be careful to remove the throttle cable.

step 8 tutorial change water pump am6 minarelli

8) Loosen the screw of the water pump to help you (3 screw).

step 9 tutorial change water pump am6 minarelli

9) Attention to the oil pump seal, do not forget!

step 10 tutorial change water pump am6 minarelli

10) Remove the brake pedal.

step 11a tutorial change water pump am6 minarelli

11) Then remove the clutch cover (7 screws).

step 11b tutorial change water pump am6 minarelli

12) Use a mallet to remove it.

step 12 tutorial change water pump am6 minarelli

13) Remove the water pump (3 screw).

step 13a tutorial change water pump am6 minarelli

14) Remove the circlip using the circlip pliers.

step 13b tutorial change water pump am6 minarelli

15) Then remove the pinion, then the minor axis.

step 14a change its water pump am6 minarelli

16) Remove the oil seal.

step 14b change its water pump am6 minarelli

17) Place the new oil seal, use an axle to push it in well.

step 15a change its water pump am6 minarelli

18) Insert the first part of the water pump (the turbine).

step 15b change its water pump am6 minarelli

19) Put the axle behind to make it hold.

step 16 change its water pump am6 minarelli

You can replace the pinion, the washer and the circlip.

step 17a change its water pump am6 minarelli

21) Replace the 2 centering pins in these holes.

step 17b change its water pump am6 minarelli

22) Position the new water pump seal (scrape with a cutter if there are remnants of the old seal).

step 18 change its water pump am6 minarelli

23) Replace the 2 screws of the water pump cover.

step 19a change its water pump am6 minarelli

Remove the black part of the water pump (24 screw).

step 19b change its water pump am6 minarelli

25) Replace the gasket and replace the part.

step 20 change its water pump am6 minarelli

26) Install the new clutch housing gasket (add some grease).

step 21 change its water pump am6 minarelli

27) Replace the clutch cover. Be careful to hold the kick pin well.

step 22 change its water pump am6 minarelli

28) Replace the 7 clutch housing screws (see step 11).

step 23 change its water pump am6 minarelli

29) Replace the coolant hose.

step 24a change its water pump am6 minarelli

30) Then put back the oil pump (2 screw).

step 24b change its water pump am6 minarelli

31) Reattach the throttle cable.

step 25 change its water pump am6 minarelli

32) Replace the oil pump housing (2 screw).

step 26a change its water pump am6 minarelli

33) Put the kick back on by tightening the spring. To do this, start par remove this screw.

step 26b change its water pump am6 minarelli

34) Stretch the kick well by making it do a turn 3 / 4.

step 26c change its water pump am6 minarelli

35) You can replace the screw, while maintaining the kick.

step 27 change its water pump am6 minarelli

36) Replace the kicker with the screw.

step 28 change its water pump am6 minarelli

37) Replace the drain plug located under the casing.

step 29 change its water pump am6 minarelli

38) Reassemble the brake pedal correctly. Be careful to pass the spring from behind. Use a screwdriver to pry.

step 30 change its water pump am6 minarelli

39) Fill up with coolant.

11) step 31 change its water pump am6 minarelli

Finally, fill up with can oil. Remove the screw on the middle of the clutch housing. When the oil flows, the level is good.

Installing a new water pump on your gearbox 50cc with engine AM6 Minarelli is quite simple but requires time and patience. At 50 you will findfactory.com all water pumps for your two-wheelers as well as all engine parts you need !

VIDEO: CHANGING YOUR WATER PUMP (AM6 MINARELLI)


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