Parts and equipment for motorcycles, quads, scooters and bicycles

Clutch Replacement ON MOTOR DERBI EURO 2

Ce tutorial aims at you help change the clutch from your 50 to box thanks to pics and explanations associated. In this example, it is a type engine Derbi Euro 2. Don't forget to order the right one clutch for your 50cc box.

Difficulty :

difficulty charging circuit

Temps necessary:

1 time

Necessary material:

HOW TO CHANGE YOUR CLUTCH DERBI EURO 2

step 1 tuto change clutch derbi euro 2

1) After putting the drain pan under the motorcycle, remove the first drain plug.

step 2 tuto change clutch derbi euro 2

2) Then remove the drain plug from the bottom.

step 3 tuto change clutch derbi euro 2

3) Drain the coolant by removing this screw.

step 4 tuto change clutch derbi euro 2

4) Open the cap to let coolant flow.

step 5 tuto change clutch derbi euro 2

5) Remove the two water pump hoses by loosening the clamps.

step 6 tuto change clutch derbi euro 2

6) Remove the master brake cylinder (3 screw).

step 7 tuto change clutch derbi euro 2

7) Remove the oil pump cover (2 screw).

step 8 tuto change clutch derbi euro 2

8) Use a wrench to remove the gas cable nut.

step 9 tuto change clutch derbi euro 2

9) Now remove the gas cable (replace the nut and washer at the end so as not to lose them).

step 10 tuto change clutch derbi euro 2

11) You can remove the oil pump (2 screw). Be careful of the seal.

step 11 tuto change clutch derbi euro 2

11) Remove the clutch cable.

step 12 tuto change clutch derbi euro 2

11) Remove the water pump cover (3 screw).

step 13 tuto change clutch derbi euro 2

11) Remove the kick.

step 14 tuto change clutch derbi euro 2

11) Remove the 7 screws from the clutch housing.

step 15 tuto change clutch derbi euro 2

11) Remove the clutch housing. Help yourself with a mallet.

step 16 tuto change clutch derbi euro 2

11) Pay attention to the two washers of water pump and oil pump.

step 17 tuto change clutch derbi euro 2

11) Remove the 5 screws and springs from the presser plate, and then remove it.

step 18 tuto change clutch derbi euro 2

11) Remove all used discs.

step 19 tuto change clutch derbi euro 2

11) Immerse the new discs in oil before installing them.

step 20 tuto change clutch derbi euro 2

11) Install a trimmed disc followed by a flat disc and so on.

step 21 tuto change clutch derbi euro 2

11) Replace the pressure plate. Attention to the meaning!

step 22 tuto change clutch derbi euro 2

11) Then replace the springs and the 5 screws.

step 23 tuto change clutch derbi euro 2

11) Install a new crankcase gasket. Put on some grease for easier assembly.

step 24 tuto change clutch derbi euro 2

11) Position the clutch cover using the mallet. Beware of the 2 washers of the 16 step.

step 25 tuto change clutch derbi euro 2

11) Replace the 7 screws on the clutch housing.

step 26 tuto change clutch derbi euro 2

11) Replace the water pump and the two hoses.

step 27 tuto change clutch derbi euro 2

11) Replace the oil pump (2 screw). Be careful, do not forget the seal.

step 28 tuto change clutch derbi euro 2

11) Then replace the clutch cable.

step 29 tuto change clutch derbi euro 2

11) Then the gas cable.

step 30 tuto change clutch derbi euro 2

11) Install the oil pump housing (2 screws).

step 31 tuto change clutch derbi euro 2

11) Install the kick.

step 32 tuto change clutch derbi euro 2

11) Replace the master brake cylinder. Plug it in correctly and put the 3 screws on the cover.

step 33 tuto change clutch derbi euro 2

11) Replace the 2 drain screws (one on the side and one underneath).

step 34 tuto change clutch derbi euro 2

11) Remove the level screw and fill up with the can oil.

step 35 tuto change clutch derbi euro 2

11) Fill until the oil overflows. Replace the level screw.

step 36 tuto change clutch derbi euro 2

11) Wipe the cover, replace the oil cap.

step 37 tuto change clutch derbi euro 2

11) Finally, refuel with coolant.

Replacing a clutch on an engine Derbi Euro 2 requires time and patience. You will find on our website all the pieces necessary for the change of your clutch Derbi euro 2 like the clutch disks, the pressure plate, the clutch springs, the clutch bell ... etc.

VIDEO: CHANGING YOUR CLUTCH (DERBI EURO 2)


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