Parts and equipment for motorcycles, quads, scooters and bicycles

TUTORIAL CHANGING YOUR CLUTCH ON A BOI 50 MOTORCYCLETE KSR TYPE, GENERIC

Ce tutorial aims at you help change the clutch from your 50 to box thanks to pics and explanations associated. In this example, it is a KSR type engine, GENERIC, HANWAY. Don't forget to order the right one clutch for your boxed 50cc motorcycle.

HOW TO CHANGE YOUR TYPE ENGINE CLUTCH AM6

change clutch stage1

1) Remove your kick and kick stop.

change clutch stage2

2) Drain the oil from the gearbox, removing the drain screw.

change clutch stage3

3) Let the oil run into the drain pan.

change clutch stage4

4) Remove the drain screw from the coolant tank.

change clutch stage5

5) Open the cap of the coolant tank to draw in air.

change clutch stage6

6) Let the coolant drain into the drain pan.

change clutch stage7

7) Loosen the hose clamps on the hose.

change clutch stage8

8) Remove the cooling hose.

change clutch stage9

9) Remove the oil pump housing (3 screws).

change clutch stage10

11) Remove the throttle cable.

change clutch stage11

11) Remove the oil pump (2 screw).

change clutch stage12

11) Remove the clutch housing (9 screws).

change clutch stage13

11) Use the mallet to remove the clutch cover.

change clutch stage14

11) Remove the pressure plate (4 screws, 4 washers, 4 springs).

change clutch stage15

11) Remove used discs.

change clutch stage16

11) Immerse the new discs in box oil.

change clutch stage17

11) Install a trimmed disc, then a smooth disc. Renouvel the operation. Finish par a garnished disc.

change clutch stage18

11) Replace the pressure plate. Pay attention to the direction of the board (small arrow engraved on the board). Replace the springs, washers and screws.

change clutch stage19

11) Tighten fully.

change clutch stage20

11) Replace a new clutch housing gasket.

change clutch stage21

11) Replace the clutch housing by aligning the gears. Remember to reposition the clutch housing gasket.

change clutch stage22

11) Using the mallet, tap to properly position the housing.

change clutch stage23

11) Tighten the clutch cover (9 screws), tighten properly.

change clutch stage24

11) Tension the kick spring, and put the kick stopper.

change clutch stage25

11) Screw the kick back on.

change clutch stage26

11) Replace the oil pump (2 screw).

change clutch stage27

11) Replace the throttle cable.

change clutch stage28

11) Replace the oil pump housing (2 screws).

change clutch stage29

11) Replace the bleed screw for coolant.

change clutch stage30

11) Replace the cooling hose.

change clutch stage31

11) Tighten the hose clamps.

change clutch stage32

11) Remove the clutch cover.

change clutch stage33

11) Remove the gearbox oil level screw.

change clutch stage34

11) Fill up with transmission oil. When the oil comes out of the level screw hole, the oil level is good. The motorcycle should be straight.

change clutch stage35

11) Replace the oil level screw.

change clutch stage36

11) Replace the clutch cover.

change clutch stage37

11) Fill up with coolant.

Replacement of a clutch on a type K engineSR GENERIC takes time and patience. You will find on our site all the pieces needed for changing your clutch like clutch discs, pressure plate, clutch springs, clutch bell ... etc.

Find out on 50factory.com every consumables, lubricants et cleaning products for regular maintenance of your machine.

VIDEO: CHANGING TYPE ENGINE CLUTCH AM6 (GENERIC, KSR ...)


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