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TUTORIAL TO CHANGE YOUR PISTON CYLINDER, ITS JOINSTS ET SEGMENTTS ON TYPE K ENGINESR GENERIC, HANWAY

Ce tutorial aims at you help change the piston cylinder, seals and rings from your 50 to box thanks to pics and explanations associated. In this example we used a K engineSR GENERIC. Discover our range of cylinder and pistons.

Note: Following the change of the piston cylinder of your typical mécaboîte engine AM6, we strongly advise you to carry out a break-in of 500 km to ensure optimal engine operation!

HOW TO CHANGE YOUR PISTON CYLINDER, ITS SEALSTS ET SEGMENTTS ON A TYPICAL ENGINE AM6

Change piston cylinder step1

1) Drain the coolant by removing the tank bleed screw.

Change piston cylinder step2

2) Open the tank cap to draw in air.

Change piston cylinder step3

3) Let the liquid flow into the drain pan.

Change piston cylinder step4

4) Replace the bleed screw for coolant.

Change piston cylinder step5

5) Remove the 2 coolant hoses.

Change piston cylinder step6

6) Remove the springs from the exhaust.

Change piston cylinder step7

7) Remove the brackets securing the exhaust pipe to the front.

Change piston cylinder step8

8) Remove the mounting brackets from the rear exhaust.

Change piston cylinder step9

9) Remove the muffler.

Change piston cylinder step10

11) Remove the suppressor.

Change piston cylinder step11

11) Remove the temperature probe.

Change piston cylinder step12

11) Remove the candle.

Change piston cylinder step13

11) Loosen the cylinder head screws with the ratchet (4 nuts and 4 washers).

Change piston cylinder step14

11) Remove the bolt, using the mallet if necessary.

Change piston cylinder step15

11) Remove the cylinder.

Change piston cylinder step16

11) Place a clean rag to prevent the piston clips from falling into the bottom of the engine.

Change piston cylinder step17

11) Remove a piston clip.

Change piston cylinder step18

11) Remove the piston pin and the piston.

Change piston cylinder step19

11) Remove the needle cage.

Change piston cylinder step20

11) Replace the studs if they left at the same time as the cylinder.

Change piston cylinder step21

11) Clean the base with a clean cloth.

Change piston cylinder step22

11) Install the new rings on the piston.

The black segment (sealing) is placed at the bottom.

The gray (fire) segment is placed at the top.

Change piston cylinder step23

11) Place a clip on the piston.

Change piston cylinder step24

11) Install the new needle cage. Lubricate it sufficiently with engine oil.

Change piston cylinder step25

11) Install the new piston pin and piston, adding engine oil.

IMPORTANT: the arrow on the piston must point towards the front of the engine.

Change piston cylinder step26

11) Install the other piston clip.

Change piston cylinder step27

11) Remove the cloth.

Change piston cylinder step28

11) Install the new base gasket.

Change piston cylinder step29

11) Install the new cylinder. Put some engine oil in the cylinder.

Change piston cylinder step30

11) Tighten the segments so that they penetrate well into the cylinder.

Change piston cylinder step31

11) Install the new cylinder head gaskets.

Tip: a little grease on the cylinder head keeps the seals in place.

Change piston cylinder step32

11) Install the cylinder head (4 washers and 4 nuts).

Change piston cylinder step33

11) Tightening torque wrench : 18 NM. (4 washers and 4 nuts).

Change piston cylinder step33

11) Make a cross tightening

Change piston cylinder step34

11) Replace the temperature probe, spark plug and suppressor.

Change piston cylinder step35

11) Replace the coolant hoses. Tighten the collars

Change piston cylinder step36

11) Replace the exhaust pipe, starting at par Springs.

Change piston cylinder step37

11) Then reattach to the mounting tabs.

Change piston cylinder step38

11) Fill up with coolant.

Replacing the piston cylinder of your 50cc box is quite complicated. You must be patient in order to properly perform this intervention. You will find on our website a large number of cylinder and pistons, or even engine kits for KSR GENERIC, HANWAY .....

As with any change of engine parts, a break-in of approximately 500 kilometers is strongly recommended.

VIDEO: CHANGE ENGINE PISTON CYLINDER TYPE AM6 (GENRIC, KSR ...)


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